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Square slot machining

KEYWAY MILLING Keyways are grooves of different shapes cut along the axis of the cylindrical surface of shafts, into which keys are fitted to provide a positive. Milling Machine A milling machine. Labeled End mills are designed to cut square slots. They will produce a slot to within two onethousandths of an inch in one. Jul 28,  · Milling a Slot dukestudentshop. Loading How to Mill a Pocket or a Slot on the Vertical Milling Machine CNC Machining Titan's Eagle.

Milling Machine

The table allows the workpiece to be rotated. A square to be tested can be presented to the master and feeler gauges used with a source of light behind the gap to get a reading of deviation. The circular side of the key is seated into a keyway which is milled in the shaft. Ensure that the key way on the collet mates properly with the key in the spindle. The type of key and corresponding keyway to be used depends upon the class of work for which it is intended. The edge finder will center up, then break out of concentricity suddenly.

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A keyway is also machined in the mounted member to receive the key. The type of key and corresponding keyway to be used depends upon the class of work for which it is intended. The most commonly used types of keys are the Woodruff key, the square-ends machine key, and the round-end machine key Figure Woodruff Key The Woodruff keys are semicylindrical in shape and are manufactured in various diameters and widths.

The circular side of the key is seated into a keyway which is milled in the shaft. The upper portion fits into a slot in a mating part, such as a pulley or gear.

The Woodruff key slot milling cutter Figure must have the same diameter as that of the key Figure Table in Appendix A lists Woodruff keys commonly used and pertinent information applicable to their machining. For proper assembly of the keyed members to be made, a clearance is required between the top surface of the key and the keyway of the board.

This clearance may be from a minimum of 0. The Woodruff keyslot milling cutters are numbered by the same system employed for identifying Woodruff keys, Thus, a number Woodruff keyslot cutter has the proper diameter and width for milling a keyway to fit a number Woodruff key. Square-end keyways can be cut with a plain milling cutter or side milling cutter of the proper width for the key. Round-end keyways must be milled with end milling cutters Figure so that the rounded end or ends of the key may fit the ends of the keyway.

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Description Milling machines are very versatile. They are usually used to machine flat surfaces, but can also produce irregular surfaces. They can also be used to drill, bore, cut gears, and produce slots. The type of milling machine most commonly found in student shops is a vertical spindle machine with a swiveling head. Although there are several other types of milling machines, this document will focus only on the vertical milling machine. A milling machine removes metal by rotating a multi-toothed cutter that is fed into the moving workpiece.

The spindle can be fed up and down with a quill feed lever on the head. The bed can also by fed in the x, y, and z axes manually. In this clip the z axis is adjusted first, then the y, than the x. Power feed is smoother than manual feed and, therefore, can produce a better surface finish. Power feed also reduces operator fatigue on long cuts. On some machines, the power feed is controlled by a forward reverse lever and a speed control knob. This allows for versatility of the machine, but these adjustments can drift.

Occaisionally, one should check and adjust the head so that the spindle will be normal to the plane of the table. Install a dial indicator into the spindle so that the dial is offset at least six inches from the axis of the spindle and the indicator probe is facing down. Lower the spindle until the dial indicator contacts the table then registers about one half of a revolution.

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Set the dial indicator is toward you and set the bezel to zero. Rotate the spindle by hand degrees. If the dial indicator still reads zero, the spindle is aligned front to back.

If not, adjust the head until the dial reads half of the original reading and iterate the entire process until the error falls within acceptable limits. Repeat the process with the dial displaced left and right to alight the head side to side. Squaring the Vise Work on a milling machine is most often held in a vise clamped onto the bed. To make features aligned with the edges of the stock, it's neccessary to align the vise with the feed axes of the mill.

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